Bring your maintenance and asset management systems to life with the integration power of the Mtelligence Condition Based Monitoring Solution and Wonderware System Platform. Easily link real-time process data with your maintenance management system’s asset model – enabling automatic work order generation based on real-time equipment condition.
The system also delivers work order information to InTouch HMI displays allowing operators greater visibility into ongoing maintenance activities along with the ability to create work orders directly from their InTouch HMI screens. The Mtelligence Condition Based Monitoring Solution is a key component of the Wonderware Asset Effectiveness program and provides an array of Enterprise Asset Management (EAM) and Computer Maintenance Management System (CMMS) adapters, a powerful rules engine for catching equipment problems and has been designed to integrate seamlessly with Wonderware System Platform and its ArchestrA based object technology.
Wonderware Asset Effectiveness program
• Comprehensive “off-the-shelf” offering to cover all your asset performance
• Full-plant asset lifecycle solution
✓ Accommodates changes to CMMS and plant automation
✓ Maintains system effectiveness
• Robust system to enable asset performance management expandability
• Natural integration/alignment between Plant and CMMS systems
Click on the tabs above to learn more about these powerful and affordable applications that you can add to your system TODAY!
Mtelligence connects plant floor to EAM/CMMS systems, switching on Condition Based Monitoring
Mtelligence MIMOSA Interop Server™ (MIS) helps manufacturers drive out unnecessary costs by shifting reactive maintenance to planned maintenance, reducing unplanned downtime as well as maintenance workload and costs. Condition Based Monitoring provides significant cost benefits to manufacturers, including positive shifts in return on assets and overall equipment effectiveness for critical assets.
Benefits:
- Increase asset reliability and availability
- Automate predictive alarm-based work order generation within your EAM/CMMS system
- Streamline your regulatory compliance efforts with online monitoring for regulatory incidents and automatic triggering of work orders
- Give Operations personnel visibility into maintenance status from directly within their InTouch HMI
- Ensure universal integration to all EAM/CMMS systems (multi-site capability with HQ visibility)
- Eliminate the need for plant technicians to make unnecessary rounds, taking machine device readings and hand entering the results Into the EAM system
Switching on CBM is simple
- Easy to deploy Setup Wizard connects real-time plant tags to EAM systems
- Checking a box to switches your maintenance strategy from calendar to condition-based
- Simple to map real-time tag data to assets in your EAM system
- Runtime hour thresholds can now trigger your work orders from automatic, real-time data feeds into EAM
- Real-time events exceeding alarm thresholds, now trigger automatic corrective work orders in your EAM system
Switching on CBM is cost effective
- It now takes a fraction of the time to implement plant to EAM systems integration
- Development is simpler and faster
- Eliminate manual readings and error-prone, labor-intensive data entry into your EAM systems
Switching on CBM is low risk, high return
- Integration is based upon Open Standards, including OpenO&M (MIMOSA) for EAM integration and OPC for plant floor integration – this protects users from upgrade and migration risk
- Provides an easy to use GUI for the management of MIMOSA based mappings between real-time plant floor tags and EAM assets
- Best-of-breed asset health and predictive maintenance (PdM) systems can be plugged in to MIMOSA standard platform, and automatically tied in to EAM system for predictive work request generation
Oil and Gas
Business Case:
The data entry into SAP PM was minimal at best, often perceived as a battle between paper-pushers onshore and O&M personnel in the field. And, in spite of historizing a variety of plant floor data into their OSI PI plant historian, it was not effectively leveraged for condition based monitoring. Further compounding the problem, their reliability analysts could not get an accurate picture of what was going on with these remote assets.
Water/Wastewater
Business Case:
Approximately 35 percent of IRWD's water is imported from the Colorado River and the California Aqueduct (the largest aqueduct system in the world). The remaining 65 percent of our supply comes from local groundwater wells. They needed away for Operators to better communicate with Maintenance Dept to ensure things are documented and don’t slip through the cracks. By integrating with Tabware’s existing maintenance management system, AssetPoint Tabware, IRWD’s maintenance personnel were able to benefit from CBM without learning any new software.
Chemicals
Business Case:
One of the world’s leading nitrogen manufacturing / export companies had achieved 94% reliability (a combination of availability and throughput) according to their internal benchmarks, but wanted to further improve to 97%. Mtelligence was selected as the key technology to support reliability centered maintenance (RCM) as well as condition based monitoring (CBM) initiatives.